na'ura mai aiki da karfin ruwa tace

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Abubuwan Tace Bakin Karfe Na Musamman

Fitar da aka lanƙwasa waɗanda ke nuna haɗin zaren ciki, bakin karfe sinteed ji a matsayin matsakaicin tacewa, da kuma tsarin welded maras-bakin-ƙarfe ana bayyana su ta ainihin fa'idodin su: babban ƙarfi, juriya ga kafofin watsa labarai masu tsauri, sake amfani / tsafta, babban madaidaicin tacewa, da kyakkyawan ƙarfin riƙe datti. Yanayin aikace-aikacen su da mahalli sun dace sosai tare da buƙatun masana'antu waɗanda ke buƙatar "ƙaƙƙarfan buƙatun don juriya na lalata kayan, kwanciyar hankali tsari, da amincin tacewa-sau da yawa ya haɗa da yanayin zafi, matsanancin matsin lamba, yazawar sinadarai mai ƙarfi, ko buƙatar dorewa na dogon lokaci". A ƙasa akwai cikakkun bayanai na mahimman filayen aikace-aikacen su da ainihin ayyukansu:sinter ji tace

I. Mahimman Bayanan Aikace-aikacen Yanayi da Muhalli

Halayen ƙira na waɗannan masu tacewa (dukkan-bakin-ƙarfe tsarin + sintered ji nadawa tsari + na ciki threaded haši) sanya su manufa domin al'amurran da suka shafi bukatar "rikitattun yanayin aiki + babban aminci". Ana amfani da su da farko a cikin sassan masana'antu masu zuwa:

1. Petrochemical da Makamashi Masana'antu (Daya daga cikin Core Application Scenarios)

  • Takamaiman Aikace-aikace:
    • Lubricating mai / na'ura mai aiki da karfin ruwa tace man fetur (misali, lubricating mai da'irori na compressors, turbin tururi, da gearboxes; matsa lamba mai / mayar da tace mai a cikin na'ura mai aiki da karfin ruwa tsarin);
    • Tace man fetur/dizel (misali, riga-kafi na man fetur don janareta na dizal da tukunyar mai don cire ƙazanta na inji da tarkacen ƙarfe daga mai);
    • Tace ruwan sarrafa sinadarai (misali, tace tsaka-tsaki na kafofin watsa labarai masu lalata kamar su Organic acid, mafita na alkaline, da kaushi don hana ƙazanta daga shafar ingancin amsawa ko lalata kayan aiki).
  • Muhalli masu dacewa:
    • Yanayin zafin jiki: -20 ° C ~ 200 ° C (bakin karfe sintered ji yana ba da mafi kyawun juriya na zafin jiki fiye da matattarar polymer na yau da kullun; wasu manyan ƙayyadaddun ƙira na iya jure yanayin zafi sama da 300 ° C);
    • Matsakaicin matsi: 0.1 ~ 3.0 MPa (tsarin da aka yi da bakin karfe duk-welded yana tsayayya da babban matsin lamba, kuma haɗin haɗin da aka haɗa na ciki yana tabbatar da abin dogara don hana zubar ruwa);
    • Matsakaicin kaddarorin: Mai juriya ga kafofin watsa labarai masu ƙarfi masu lalacewa ko babban danko kamar acid, alkalis, kaushi na halitta, da mai mai ma'adinai, ba tare da haɗarin leaching (yana guje wa gurɓata samfuran sinadarai ko mai mai).

2. Tsare-tsare Masu Lubrication Masana'antu da Kayan aiki

  • Takamaiman Aikace-aikace:
    • Dawo da tacewa mai a cikin tsarin na'ura mai aiki da karfin ruwa na injuna masu nauyi (misali, masu tonawa, cranes);
    • Lubricating mai tacewa ga inji kayan aiki spindles (misali, CNC inji, machining cibiyoyin);
    • Tace mai a cikin kayan aikin wutar lantarki (akwatunan gear, tashoshi na ruwa) (dole ne su yi tsayayya da ƙarancin yanayin waje da yanayin ƙura, yayin da tacewa yana buƙatar aiki mai tsayi na dogon lokaci).
  • Muhalli masu dacewa:
    • Yanayin girgizawa / tasiri: Tsarin duk-baƙin ƙarfe-ƙarfe yana tsayayya da rawar jiki, hana lalacewar tacewa ko fashewa (fiye da filayen filastik ko gilashin fiber fiber);
    • Wuraren waje mai ƙura mai ƙura: Haɗin zaren ciki yana ba da damar haɗakar bututun mai, yana rage kutsawar ƙurar waje. A halin yanzu, tsarin "zurfin tacewa" na sintered ya ji da kyau yana kama ƙura da aske ƙarfe da aka gauraye a cikin mai.

3. Abinci, Abin sha, da Masana'antun Magunguna (Kasuwanci-Mahimman yanayi)

  • Takamaiman Aikace-aikace:
    • Tace abubuwan da ake amfani da su na abinci (misali, cire ƙazanta da barbashi daga albarkatun ƙasa yayin samar da mai da ake ci, ruwan 'ya'yan itace, da giya don hana toshe kayan aiki na gaba);
    • Pre-maganin "ruwan da aka tsarkake / ruwan allura" a cikin masana'antar magunguna (ko tacewa, wanda dole ne ya bi ka'idodin abinci / magunguna kamar 3A da FDA). Tsarin duk-bakin-ƙarfe ba shi da matattun wuraren tsafta kuma ana iya haifuwa a yanayin zafi mai yawa.
  • Muhalli masu dacewa:
    • Bukatun tsafta: Tsarin welded maras-bakin-ƙarfe ba shi da matattun matattu kuma ana iya haifuwa ta hanyar tururi (121°C high zafin jiki) ko kuma tsabtace sinadarai (misali, nitric acid, sodium hydroxide mafita) don hana haɓakar ƙwayoyin cuta;
    • Babu gurɓataccen abu na biyu: Bakin ƙarfe ba ya amsawa da abinci/masu magunguna kuma ba shi da leachable daga kayan polymer, wanda ya dace da amincin abinci ko GMP na magunguna (Kyakkyawan Ƙarfafa Ƙarfafawa).

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  • Takamaiman Aikace-aikace:
    • Pre-maganin sharar gida na masana'antu (misali, kawar da barbashi na ƙarfe da kuma dakatar da daskararru daga ruwan sha don kare baya osmosis membranes ko famfun ruwa);
    • Tace tsarin ruwa mai yawo (misali, ruwa mai sanyaya ruwa, ruwan kwandishan na tsakiya na tsakiya don cire sikelin da slime microbial, rage toshe bututun mai da lalata kayan aiki);
    • Maganin ruwan datti mai ɗauke da mai (misali, emulsion kayan aikin injin, tsabtace ruwa na inji don tace ƙazanta daga mai da ba da damar dawo da mai da sake amfani da shi).
  • Muhalli masu dacewa:
    • Yanayin ruwa mai laushi/lalacewa: Bakin karfe (misali, 304, 316L maki) yana tsayayya da lalata ruwa, yana hana tsatsawar tacewa da gazawa;
    • Babban gurɓataccen nauyi: “Tsarin ɓarna mai girma uku” na sintered ji yana ba da ƙarfin riƙe datti mai ƙarfi (sau 3 ~ 5 sama da ragar saƙa na yau da kullun) kuma ana iya sake amfani da shi bayan wankewa ko tsaftacewar ultrasonic, rage farashin canji.

5. Tace Tace Da Iskar Gas

  • Takamaiman Aikace-aikace:
    • Daidaitaccen tacewa na iska (misali, matsa lamba don kayan aikin pneumatic da tsarin feshi don cire hazo mai, danshi, da ƙwanƙwasa, guje wa tasiri akan ingancin samfur ko lalacewa ga abubuwan pneumatic);
    • Tace iskar iskar gas (misali, nitrogen, argon) (misali, iskar kariya a masana'antar walda da na'urorin lantarki don cire datti daga iskar gas).
  • Muhalli masu dacewa:
    • Wuraren iskar gas mai ƙarfi: Haɗin zaren ciki yana tabbatar da haɗaɗɗun bututun mai, kuma tsarin ƙarfe-ƙarfe yana tsayayya da tasirin iskar gas ba tare da haɗarin yaɗuwa ba;
    • Gas mai ƙarancin zafi/maɗaukakin zafin jiki: Yana jure ƙarancin yanayin zafi (misali -10°C) yayin bushewar iska ko yanayin zafi mai zafi (misali 150°C) na iskar gas ɗin masana'antu, yana riƙe da ingantaccen aikin tacewa.

II. Babban Ayyuka (Me yasa Zabi Wadannan Tace?)

  1. Tace Madaidaici don Kare Kayan Aiki na ƙasa
    Bakin karfe sintered ji yana ba da daidaiton tacewa mai sarrafawa (1 ~ 100 μm, wanda za'a iya daidaita shi ta kowane buƙatu), yana ba da damar ingantacciyar tsangwama na tsayayyen barbashi, shavings na ƙarfe, da ƙazanta a cikin matsakaici. Wannan yana hana masu gurɓatawa shiga kayan aiki na ƙasa kamar famfo, bawul, firikwensin, da ingantattun kayan aiki, rage lalacewa na kayan aiki, toshewa, ko rashin aiki da tsawaita rayuwar sabis na kayan aiki.
  2. Juriya ga Sharuɗɗa masu tsauri don Inganta Amincewar Tsari
    Tsarin welded maras-bakin-ƙarfe da haɗin zaren ciki yana ba da damar tacewa don jure yanayin zafi, matsanancin matsin lamba, kafofin watsa labaru masu ƙarfi (misali, acid, alkalis, kaushi na halitta), da tasirin girgiza. Idan aka kwatanta da filayen filastik ko gilashin fiber, ya fi dacewa da yanayin masana'antu masu tsauri, yana rage haɗarin samar da raguwar lokacin samarwa sakamakon gazawar tacewa.
  3. Maimaituwa don Rage Kuɗi na Dogon Lokaci
    Bakin karfe sintered ji yana goyan bayan wanke-wanke (ruwa mai matsananciyar ruwa / iskar gas), tsaftacewa na ultrasonic, da tsaftacewa na sinadarai (misali, nitric acid, barasa). Bayan tsaftacewa, ana iya dawo da aikin tacewa zuwa sama da 80%, yana kawar da buƙatar maye gurbin tacewa akai-akai (ba kamar masu tacewa na yau da kullun ba). Ya dace musamman don ƙazantar ƙazanta, yanayi mai girma, rage farashin aiki na dogon lokaci.
  4. Yarda da Tsaro
    Duk-bakin-karfe kayan (musamman 316L) sun bi ka'idodin yarda kamar matakin abinci (FDA), matakin-pharmaceutical (GMP), da masana'antar sinadarai (ASME BPE). Ba su da abubuwan leachable, ba sa gurɓata tace mai, ruwa, abinci, ko ruwan magunguna, da tabbatar da ingancin samfur da amincin samarwa.

Takaitawa

Matsakaicin mahimmancin waɗannan matatun shine "mafi dacewa mai inganci don yanayin aiki mai tsauri". Lokacin da yanayin aikace-aikacen ya ƙunshi "maɗaukakin zafin jiki/matsi mai ƙarfi/karɓar kafofin watsa labaru, manyan gurɓataccen nauyi, buƙatun dorewa na dogon lokaci, ko buƙatun yarda da kayan" (misali, petrochemicals, lubrication na inji, abinci da magunguna, jiyya na ruwa), fa'idodin tsarin su da kayan suna haɓaka. Ba wai kawai sun cika ainihin buƙatun tacewa ba amma har ma suna rage farashin kulawa da haɓaka kwanciyar hankali na tsarin.

Lokacin aikawa: Agusta-27-2025
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